Camworks for solid edge wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. Wire edm can cut 2 axis profiles, tapered profiles, and full 4 axis profiles, it will automatically generate leadin leadout cuts to avoid start pips. To avoid the erosion of material from the wire causing it to break, the wire is wound between two spools so that the active part of the wire is constantly changing. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. Select and program shapes based on wireframe, surface edges, loops and faces. We also do z axis machining, up to 45 degree taper cutting. A highly economical way to cut, the impeller on left has been produced using this technique. Cadcustomize can be applied to various mold designs, with minimum manipulation. China wire cut edm machine,wire cut control system,edm. From concept to design, construction to parts production with dcamcut you wire cut highquality components in the shortest possible time. Peps wire edm feature based, 2d and 4axis wire edm learn more. Alphacam is a leading cam solution for wire eroding. Wire cut, wire edms, edm machines, wire cutting edm, cnc wire.
Dcamcut edm software wire edm 3d cad nc wire cutting cnc. Apply a rough cut, tab cut and skim cut at the same time using bobcad 2 axis. Dcamcut edm software wire eroding 3d cad nc wire cutting. A cadcam system for wire cut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. Defining multiple passes is simplicity itself, just specify the number of passes and the offset amounts and the system will generate a complete program with all associated g41g42 commands. The basic application can support 2axis and 4axis burning. Take advantage of the most advanced wire path algorithms calculation for 2x to 4x cuts. If a small pilot hole is predrilled into workpiece, wire can be threaded through it to complete the operation using wire edm. It works with wireframe geometry or you can program directly off of surface edges. The cutting tool in wire edm is an energized wire that travels from reel to reel as it follows a path that slices through the workpiece. A cadcam system for wirecut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. Fikus visual wire edm is available either as a standalone application or as an addin for solidworks or space claim engineer. Aug 24, 2012 camworks wire edm and electrodeworks cadimensions, inc. Dec 20, 2019 one time cut demo wire cut edm software bmxp from suzhou baoma duration.
Replace up to 8 steps with 1 wire cut edm machine wire edm technology allows you to dispense with up to 8 steps, including premachining, hardening, finishing and ficturing, required in traditional machining processes such as milling, drilling or lathing. Ezedm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Wire cut edm, also known as wire electrical discharge machining, or wire edm is a method of cutting or shaping conductive materials with a thin electrode that follows a precisely programmed path. Highprecision cnc machines move the tool wire cathode with extreme positional accuracy and cut a programmed contour in the workpiece anode using spark erosion. Electrothermal separation processes are available as an alternative to cutting processes when a low mechanical strain is required to manufacture highly complex geometries. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of the toolelectrode. Lcut wire chopper processes wire for convenient storage htp circuit high voltage circuit that improves machining efficiency when cutting pcd and similar materials taper flex hardware and software to enable the machining of precision taper angles up to 22 and 45 degree options available, contact sodick for details. Wire cutting for the efficient and flexible creation of nc programs for wire edm.
Wire edm machine uses a metallic wire electrode to cut a programmed contour in a workpiece. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking applications. Visi pepswire offers powerful automatic feature recognition developed specifically for wire edm technologies. The worlds leading cam software for high valueadded. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software. Electrical discharge machining edm is a manufacturing process that implements electrical sparks to form a metal shape. Esprit supports indexing, turning, and simultaneous cutting for all edm machines that support rotary motion. L cut wire chopper processes wire for convenient storage htp circuit high voltage circuit that improves machining efficiency when cutting pcd and similar materials taper flex hardware and software to enable the machining of precision taper angles up to 22 and 45 degree options available, contact sodick for details. Adding a rotary axis to a wire edm allows the machining of multisided parts in a single setup. Go2cam for workshops is the perfect tool for wire edm machines driving, very common into. Fikus for wire cut edm the most advanced cadcam software for wire cut edm machining. Wire cut edm, edm wire cutting, cnc wire edm, wire edm. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal.
Camworks wire edm and electrodeworks cadimensions, inc. Wire cut edm machine dk7732cct micro hole edm hole popper drilling machine bmd703400cnc new sinker edm with new system controller edm350znc wish can meet you then. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of. Where wire edm is concerned, accuracy has traditionally come at the cost of speed. Program your ac wire cut edm machine using the machine specific wizard and technological databases. With dcamcut, we provide you with software that is easy and quick to program even for complex workpieces, ensures maximum process security and permits unsupervised machining over long periods. Cib series comprises three versatile allrounders, including the first model with an 800 mm table. Edm software for wire erosion whether in tool and mold making, machine and plant construction, extrusion tool or prototype construction. The wire cut type of machine arose in the 1960s for making tools from hardened steel. Dcam gmbh wire eroding 3d cad cam wire cutting edm. Because of these sparks, edm is also sometimes referred to as spark machining. Based on the required specifications, both machines performed equally in terms of accuracy and speed. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened.
Furthermore, it is able to do tiny machining, abnormal shape groove or machining of standard defect of sample. The aln600gh features an automatic droptank for easy part setup, as well as sodicks latest smartpulse wire spw control. Fikus visualcam wire cut edm cadcam software for programming agiecharmilles, gf machining solutions, ona, fanuc, sodick, mitsubishi, makino. Wire cut edm machining is mainly used to process various punch tie, plastic mold, powder metallurgy mold and etc, which have 2d and 3d faces combined, or components. Options are provided to order the cuts when machining parts with. The worlds leading cam software for high valueadded parts. Cnc wire cut edm software, cadlink8 from antech is cad based software for nc programming of cnc wire edm machines. Wire edm machining electrical discharge machining is an electro thermal production process where a thin single strand metal wire, along with deionised water used to conduct electricity allows the wire to cut through metal by the use of heat from electrical sparks, while preventing rust. And with least questionnaire it converts dwg files into nc code compatible with cnc wire edm of various makes. Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time.
Taper cutting with wire edm can be done accurately and efficiently as long as the proper systems and techniques are used. We provide the wire cut software for the wire edm machines such as sodick, makino, mitsubishi, fanuc, hitachi, chmer, ycm, charmilliesrobo fil, japax, act spark, electronica agie, ona, accutex, ard, spm, excetek. Where the machines differed was in wire consumption. Taper angles and wire edm software can help compensate for excessive erosion during taper cutting with wire edm. Application of wire cut edm machining kingred electrical.
Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. Settings were not adjusted by operators to optimize performance, and no operator intervention took place during the cut cycles. Wire edm software supports programming open and closed shapes for 2 axis, 2 axis with taper, and 4 axis wirepath cutting. Dcam gmbh wire eroding 3d cad cam wire cutting edm software. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries. Wire edm works according to the principle of spark erosion and is also referred to as spark erosion or wire cutting.
Alphacam wire edm cad cam software for wire cutting. Amazing cube and sphere made by wire cut edm machine duration. Hexagon cad cam cae software for the design and manufacturing industry. Fikus visualcam is leading innovation in cadcam for wire edm machining because of its acknowledged expertise in controlling this extremely accurate and sophisticated technology. To start the process, identify the machine you will use, the part, material, select wire diameter and then fikus feature recognition will identify features to. Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to. Dk77 series with stepper motor or dc servo motors, bm series with mitsubishi servo drive and motors. Opticam cam software is used to operate wire electrical discharge machines efficiently and safely. Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. The worlds leading cam solution for high valueadded parts and demanding machining applications.
It allows user to take full benefit of geometry making of any cad software. Wire edm innovative solutions optimized for individual. The most advanced cadcam software for wire cut edm machining expert knowledge of the wire edm technology fikus visualcam is leading innovation in cadcam for wire edm machining because of its acknowledged expertise in controlling this extremely accurate and sophisticated technology. Wire edm cadcam cnc software by bobcadcam bobcadcam. Suzhou chikai has developed and manufactured wire cut edm for 20 years. Led by a team of experienced industry professionals, we can. This is an optimal size that has enough surface area to conduct sufficient current to yield enough speed, yet not so much surface area as to increase the raw material wire and filtration cost. The emphasis behind the development of alphacam is to provide our customers with productivity, reliability and flexibility. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocore cut pocketing. And with least questionnaire it converts dwg files into nc code. Detection of through features including holes, open and closed pockets, constant taper including constant radius and conic corner modes, variable taper, taper and land, variable land and 4 axis is effortlessly achieved at the. In addition to market leading cam software products, we offer unmatched support, training and consulting services. Peps cam software for designing geometrical models. Dcam provides the software you need as a specialist in the computeraided 2 to 4axis programming of wire edm machines and works directly on all 2d and 3d.
With powerful programming, accurate simulation, and machineoptimized gcode, esprit delivers a largescale impact driving cnc machines more efficiently and fully utilizing machine capabilities. The electrode is a thin wire, with diameters that typically range from. Wire cutting edm gf machining solutions from uk milling. Thats why fanuc has developed a next generation robocut wirecutting machine. Peps multiaxis laser multiaxis laser technology for laserwaterjet cutting machines learn more. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocorecut pocketing. A rotary axis also increases the variety of shapes that can be cut because the machine can combine simultaneous linear and rotary motion. Program your ac wirecut edm machine using the machine specific wizard and technological databases. China wire cut edm machine,wire cut control system,edm wire. Cib series comprises three versatile allrounders, including the first model with an. Diecut products edm capability lends itself to protoype through production quantities, and we can supply custom machined parts to meet your most demanding specifications. It can also cut various sample plate, magnetic steel, silicon steel sheet, semiconductive material or precious metal. Cutting conditions for the new machine are changed automatically as needed.
Discover the hypercads cad software wirecutting module now. Cnc wire cut edm software, program generating software, rs. Ez edm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Ac cam easy wire edm cam software for gfms machines. Wire cut, wire edms, edm machines, wire cutting edm, cnc. An advanced twinservomotor tensioning system and control software that offers compensation for excessive erosion during taper cutting can help to achieve optimum cutting results. One time cut demo wire cut edm software bmxp from suzhou baoma duration. Wire edm innovative solutions optimized for individual wire. A wire machine that consumes less wire is getting better tool life, so to speak. Software can compensate for correcting errors created by different cutting speeds between the top and bottom shapes in the cutting of fouraxis parts, as shown. Molybdenum wire cut machine, medium speed wire cut machine, reusable wire cut machine.
Go2cams knowhow at wire edms service go2cam international. Generally speaking, the standard wire used in most edm jobs is. If a small pilot hole is predrilled into workpiece, wire can be threaded through it. Whether in tool and mold making, machine and plant construction, extrusion tool or.
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