Go2cam for workshops is the perfect tool for wire edm machines driving, very common into. In this process, the desired shape is cut from the metal when current discharges, or sparks, occur between two electrodes. Dcamcut edm software wire edm 3d cad nc wire cutting cnc. Where the machines differed was in wire consumption. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of. An advanced twinservomotor tensioning system and control software that offers compensation for excessive erosion during taper cutting can help to achieve optimum cutting results.
Dcam gmbh wire eroding 3d cad cam wire cutting edm. Wire cut, wire edms, edm machines, wire cutting edm, cnc. Fikus for wire cut edm the most advanced cadcam software for wire cut edm machining. Adding a rotary axis to a wire edm allows the machining of multisided parts in a single setup. Wire edm cutting, also known as electrical discharge machining, is a process that uses an electrically energized thin wire to slice through metal. Dcam provides the software you need as a specialist in the computeraided 2 to 4axis programming of wire edm machines and works directly on all 2d and 3d. Amazing cube and sphere made by wire cut edm machine duration. The worlds leading cam software for high valueadded parts. Dcam gmbh wire eroding 3d cad cam wire cutting edm software. Ez edm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocore cut pocketing. Taper cutting with wire edm can be done accurately and efficiently as long as the proper systems and techniques are used.
Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. Onboard intelligent qvic programming software is included for easy programming from solid models or dxf files. Fikus visualcam is leading innovation in cadcam for wire edm machining because of its acknowledged expertise in controlling this extremely accurate and sophisticated technology. The most advanced cadcam software for wire cut edm machining expert knowledge of the wire edm technology fikus visualcam is leading innovation in cadcam for wire edm machining because of its acknowledged expertise in controlling this extremely accurate and sophisticated technology. Visi pepswire offers powerful automatic feature recognition developed specifically for wire edm technologies. The electrode is a thin wire, with diameters that typically range from. We provide the wire cut software for the wire edm machines such as sodick, makino, mitsubishi, fanuc, hitachi, chmer, ycm, charmilliesrobo fil, japax, act spark, electronica agie, ona, accutex, ard, spm, excetek. With dcamcut, we provide you with software that is easy and quick to program even for complex workpieces, ensures maximum process security and permits unsupervised machining over long periods. China wire cut edm machine,wire cut control system,edm wire. Program your ac wirecut edm machine using the machine specific wizard and technological databases.
China wire cut edm machine,wire cut control system,edm. To start the process, identify the machine you will use, the part, material, select wire diameter and then fikus feature recognition will identify features to. Replace up to 8 steps with 1 wire cut edm machine wire edm technology allows you to dispense with up to 8 steps, including premachining, hardening, finishing and ficturing, required in traditional machining processes such as milling, drilling or lathing. The wire cut type of machine arose in the 1960s for making tools from hardened steel. Cadcustomize can be applied to various mold designs, with minimum manipulation. Wire edm innovative solutions optimized for individual. Dk77 series with stepper motor or dc servo motors, bm series with mitsubishi servo drive and motors. In the machining area, each discharge creates a crater in the workpiece material removal and an impact on the tool wear of the toolelectrode. Wire edm cadcam cnc software by bobcadcam bobcadcam. The emphasis behind the development of alphacam is to provide our customers with productivity, reliability and flexibility.
The cutting tool in wire edm is an energized wire that travels from reel to reel as it follows a path that slices through the workpiece. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries. Wire edm machine uses a metallic wire electrode to cut a programmed contour in a workpiece. Peps cam software for designing geometrical models. Aug 24, 2012 camworks wire edm and electrodeworks cadimensions, inc. This is an optimal size that has enough surface area to conduct sufficient current to yield enough speed, yet not so much surface area as to increase the raw material wire and filtration cost. A rotary axis also increases the variety of shapes that can be cut because the machine can combine simultaneous linear and rotary motion. Select and program shapes based on wireframe, surface edges, loops and faces. Wire edm innovative solutions optimized for individual wire. Opticam cam software is used to operate wire electrical discharge machines efficiently and safely. A cadcam system for wirecut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. Peps wire edm feature based, 2d and 4axis wire edm learn more. Defining multiple passes is simplicity itself, just specify the number of passes and the offset amounts and the system will generate a complete program with all associated g41g42 commands.
The worlds leading cam solution for high valueadded parts and demanding machining applications. Options are provided to order the cuts when machining parts with. Because of these sparks, edm is also sometimes referred to as spark machining. And with least questionnaire it converts dwg files into nc code compatible with cnc wire edm of various makes. Dcamcut edm software wire eroding 3d cad nc wire cutting. Settings were not adjusted by operators to optimize performance, and no operator intervention took place during the cut cycles. Cnc wire cut edm software, cadlink8 from antech is cad based software for nc programming of cnc wire edm machines. The basic application can support 2axis and 4axis burning. Camworks wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. Hexagon cad cam cae software for the design and manufacturing industry. From concept to design, construction to parts production with dcamcut you wire cut highquality components in the shortest possible time. Fikus visual wire edm is available either as a standalone application or as an addin for solidworks or space claim engineer. Wire edm cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. Ac cam easy wire edm cam software for gfms machines.
Cib series comprises three versatile allrounders, including the first model with an. Peps multiaxis laser multiaxis laser technology for laserwaterjet cutting machines learn more. Wire cut edm machining is mainly used to process various punch tie, plastic mold, powder metallurgy mold and etc, which have 2d and 3d faces combined, or components. Fikus visualcam wire cut edm cadcam software for programming agiecharmilles, gf machining solutions, ona, fanuc, sodick, mitsubishi, makino. Alphacam is a leading cam solution for wire eroding.
Aug 20, 2018 electrical discharge machining edm is a manufacturing process that implements electrical sparks to form a metal shape. Application of wire cut edm machining kingred electrical. Taper angles and wire edm software can help compensate for excessive erosion during taper cutting with wire edm. It allows you to create and import part models, assign wirepath strategies, simulate and generate gcode specific to your wire machine and controller. To avoid the erosion of material from the wire causing it to break, the wire is wound between two spools so that the active part of the wire is constantly changing. The aln600gh features an automatic droptank for easy part setup, as well as sodicks latest smartpulse wire spw control. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking applications.
Generally speaking, the standard wire used in most edm jobs is. Program your ac wire cut edm machine using the machine specific wizard and technological databases. Camworks wire edm and electrodeworks cadimensions, inc. Wire cutting edm gf machining solutions from uk milling. Wire cut edm, also known as wire electrical discharge machining, or wire edm is a method of cutting or shaping conductive materials with a thin electrode that follows a precisely programmed path. Dec 20, 2019 one time cut demo wire cut edm software bmxp from suzhou baoma duration.
And with least questionnaire it converts dwg files into nc code. Suzhou chikai has developed and manufactured wire cut edm for 20 years. Furthermore, it is able to do tiny machining, abnormal shape groove or machining of standard defect of sample. A cadcam system for wire cut edm, developed to shorten lead times at mold design and manufacturing sites, and capable of providing solutions in a wide range of situations. A highly economical way to cut, the impeller on left has been produced using this technique. Wire cut, wire edms, edm machines, wire cutting edm, cnc wire. Ezedm is a sophisticated 2 through 5 axis wire edm system that can handle even the most difficult applications. Electrical discharge machining edm is a manufacturing process that implements electrical sparks to form a metal shape. It allows user to take full benefit of geometry making of any cad software. If a small pilot hole is predrilled into workpiece, wire can be threaded through it. Camworks for solid edge wire edm software has been designed and developed specifically for programming 2 through 4axis wire edm cnc machines unlike most cam systems that use modified milling commands for their edm programming modules. A wire machine that consumes less wire is getting better tool life, so to speak. Whether in tool and mold making, machine and plant construction, extrusion tool or. Discover the hypercads cad software wirecutting module now.
One time cut demo wire cut edm software bmxp from suzhou baoma duration. Included are automatic machining strategies such as multipass contouring with stop, retract and cutoff options, and nocorecut pocketing. Alphacam wire edm cad cam software for wire cutting. It works with wireframe geometry or you can program directly off of surface edges. If a small pilot hole is predrilled into workpiece, wire can be threaded through it to complete the operation using wire edm. Cib series comprises three versatile allrounders, including the first model with an 800 mm table. Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid and subject to. Wire edm works according to the principle of spark erosion and is also referred to as spark erosion or wire cutting. Wire cut edm, edm wire cutting, cnc wire edm, wire edm. Wire edm machining electrical discharge machining is an electro thermal production process where a thin single strand metal wire, along with deionised water used to conduct electricity allows the wire to cut through metal by the use of heat from electrical sparks, while preventing rust. Where wire edm is concerned, accuracy has traditionally come at the cost of speed. With powerful programming, accurate simulation, and machineoptimized gcode, esprit delivers a largescale impact driving cnc machines more efficiently and fully utilizing machine capabilities. Wire edm is a complete wireframe, surface and solid modeling cadcam system that delivers ultra precision cuts with superiors finishes in an easy to use cnc programming software.
Software can compensate for correcting errors created by different cutting speeds between the top and bottom shapes in the cutting of fouraxis parts, as shown. Electrothermal separation processes are available as an alternative to cutting processes when a low mechanical strain is required to manufacture highly complex geometries. Cutting conditions for the new machine are changed automatically as needed. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Wire edm software supports programming open and closed shapes for 2 axis, 2 axis with taper, and 4 axis wirepath cutting. Apply a rough cut, tab cut and skim cut at the same time using bobcad 2 axis. Wire edm can cut 2 axis profiles, tapered profiles, and full 4 axis profiles, it will automatically generate leadin leadout cuts to avoid start pips. Led by a team of experienced industry professionals, we can. Detection of through features including holes, open and closed pockets, constant taper including constant radius and conic corner modes, variable taper, taper and land, variable land and 4 axis is effortlessly achieved at the.
Cnc wire cut edm software, program generating software, rs. Molybdenum wire cut machine, medium speed wire cut machine, reusable wire cut machine. The worlds leading cam software for high valueadded. Highprecision cnc machines move the tool wire cathode with extreme positional accuracy and cut a programmed contour in the workpiece anode using spark erosion. Wire cutting for the efficient and flexible creation of nc programs for wire edm. Esprit supports indexing, turning, and simultaneous cutting for all edm machines that support rotary motion. Lcut wire chopper processes wire for convenient storage htp circuit high voltage circuit that improves machining efficiency when cutting pcd and similar materials taper flex hardware and software to enable the machining of precision taper angles up to 22 and 45 degree options available, contact sodick for details. Go2cams knowhow at wire edms service go2cam international. Based on the required specifications, both machines performed equally in terms of accuracy and speed. Edm software for wire erosion whether in tool and mold making, machine and plant construction, extrusion tool or prototype construction. Thats why fanuc has developed a next generation robocut wirecutting machine.
Wire cut edm machine dk7732cct micro hole edm hole popper drilling machine bmd703400cnc new sinker edm with new system controller edm350znc wish can meet you then. It can also cut various sample plate, magnetic steel, silicon steel sheet, semiconductive material or precious metal. Diecut products edm capability lends itself to protoype through production quantities, and we can supply custom machined parts to meet your most demanding specifications. Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. L cut wire chopper processes wire for convenient storage htp circuit high voltage circuit that improves machining efficiency when cutting pcd and similar materials taper flex hardware and software to enable the machining of precision taper angles up to 22 and 45 degree options available, contact sodick for details. We also do z axis machining, up to 45 degree taper cutting. Take advantage of the most advanced wire path algorithms calculation for 2x to 4x cuts.1445 892 1068 717 177 447 79 201 789 1026 1185 582 1371 760 1593 641 1262 597 1454 666 14 1569 1186 483 834 291 792 867 1445 984 990 1497 1070 985 838 264 617 758 1168 562 1453 1246 120